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author:

Meng, Xin-Xin (Meng, Xin-Xin.) [1] | Lin, You-Xi (Lin, You-Xi.) [2] (Scholars:林有希)

Indexed by:

EI Scopus SCIE CSCD

Abstract:

The ADC12 aluminum alloy is prone to severe tool wear and high cutting heat during high-speed milling because of its high hardness. This study analyzes the high-speed milling process from the perspective of different chip morphologies. The influence of cutting temperature on chip morphology was expounded. A two-dimensional orthogonal cutting model was established for finite element analysis (FEA) of high-speed milling of ADC12 aluminum alloy. A theoretical analysis model of cutting force and cutting temperature was proposed based on metal cutting theory. The variations in chip shape, cutting force, and cutting temperature with cutting speed increasing were analyzed via FEA. The results show that, with the increase in cutting speed, the chip morphology changes from continuous to serrated, and then back to continuous. The serrated chip is weakened and the cutting temperature is lowered when the speed is lower than 600 m.min(-1) or higher than 1800 m.min(-1). This study provides a reference for reducing cutting temperature, controlling chip morphology and improving cutting tool life. Graphic abstract

Keyword:

ADC12 aluminum alloy Chip morphology Cutting temperature Finite element analysis High-speed milling

Community:

  • [ 1 ] [Meng, Xin-Xin]Fuzhou Univ, Sch Mech Engn & Automat, Fuzhou 350108, Peoples R China
  • [ 2 ] [Lin, You-Xi]Fuzhou Univ, Sch Mech Engn & Automat, Fuzhou 350108, Peoples R China

Reprint 's Address:

  • 林有希

    [Lin, You-Xi]Fuzhou Univ, Sch Mech Engn & Automat, Fuzhou 350108, Peoples R China

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Source :

RARE METALS

ISSN: 1001-0521

CN: 11-2112/TF

Year: 2020

4 . 0 0 3

JCR@2020

9 . 6 0 0

JCR@2023

ESI Discipline: MATERIALS SCIENCE;

ESI HC Threshold:196

JCR Journal Grade:1

CAS Journal Grade:2

Cited Count:

WoS CC Cited Count: 10

SCOPUS Cited Count: 11

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 3

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