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author:

He, Tian (He, Tian.) [1] | Li, Debiao (Li, Debiao.) [2] (Scholars:李德彪) | Yoon, Sang Won (Yoon, Sang Won.) [3]

Indexed by:

CPCI-S EI Scopus SCIE

Abstract:

This paper proposes a heuristic multi-phase approach to minimize the moving distance of gantries by balancing the workload of a dual-delivery surface mount technology (SMT) placement machine. The SMT placement machine under study is a rotary-head dual-gantry machine. Several practical factors are considered, such as the component-nozzle compatibility and the machine structure. The machine has two stations with a symmetric layout. Each station has a printed circuit board (PCB) conveyor belt, a fixed camera, an auto nozzle changer, a feeder base, and a movable gantry with several nozzle heads. In the pick-and-place assembly operation, two independent gantries alternately mount on one PCB. Most research in literature considers three main decisions in the SMT placement machine optimization: nozzle setup, feeder arrangement, and pick-and-place sequence. In this research, two more decisions are introduced into the dual-gantry problem: workload balance between gantries and gantry cycle scheduling. A hierarchical strategy is developed to solve the workload balance problem, including nozzle and component allocations. The other decisions, such as the feeder arrangement and the pick-and-place sequence, are made using existing heuristics. The experimental results show that this heuristic approach has advantages compared to other algorithms proposed in literature.

Keyword:

Multi-phase planning Printed circuit board assembly Surface mount device Workload balance

Community:

  • [ 1 ] [He, Tian]SUNY Binghamton, Syst Sci & Ind Engn Dept, Binghamton, NY 13902 USA
  • [ 2 ] [Yoon, Sang Won]SUNY Binghamton, Syst Sci & Ind Engn Dept, Binghamton, NY 13902 USA
  • [ 3 ] [Li, Debiao]Fuzhou Univ, Dept Management Sci & Engn, Fuzhou 350116, Fujian, Peoples R China

Reprint 's Address:

  • 李德彪

    [Yoon, Sang Won]SUNY Binghamton, Syst Sci & Ind Engn Dept, Binghamton, NY 13902 USA;;[Li, Debiao]Fuzhou Univ, Dept Management Sci & Engn, Fuzhou 350116, Fujian, Peoples R China

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Source :

ROBOTICS AND COMPUTER-INTEGRATED MANUFACTURING

ISSN: 0736-5845

Year: 2017

Volume: 47

Page: 85-94

3 . 4 6 4

JCR@2017

9 . 1 0 0

JCR@2023

ESI Discipline: ENGINEERING;

ESI HC Threshold:177

JCR Journal Grade:1

CAS Journal Grade:2

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 1

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