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The reaction between salt fluxes containing metal fluorides and main elements in A356 alloy was investigated by thermodynamics analysis and experiments, and its influence on microstructure and constituent of Al alloy and the phase of fluxes were analyzed by SEM, EDS and XRD. The results reveal that the equilibrium constants of displacement reactions between main elements of A356 alloy and metal chlorides are mostly lower than those of metal fluorides, which indicate that metal chlorides are more stable than fluorides in salt fluxes. NaF, SrF2 and BaF2 in the fluxes can react easily with Al or Mg and generate the divorced atoms in Al melt, such as Na, Sr, Ba, to modify eutectic silicon significantly. Na3AlF6 fluxes can also react with Al and generate trace the divorced Na atoms to modify eutectic silicon slightly. However, influences of AlF3, MgF2 and CaF2 on microstructures of A356 alloy can be ignored. Metal fluorides not exhibit measurable effects on the phase of salt fluxes while NaF and BaF2 can generate new phases KMgF3 and BaFCl in salt fluxes, respectively. MgF2, CaF2, SrF2, BaF2 would remain in A356 alloy because of their high densities and melting points, which could affect the constituents of alloy. © 2017, Journal Office of Special Casting and Nonferrous Alloys. All right reserved.
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Special Casting and Nonferrous Alloys
ISSN: 1001-2249
Year: 2017
Issue: 11
Volume: 37
Page: 1258-1262
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ESI Highly Cited Papers on the List: 0 Unfold All
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30 Days PV: 0
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