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Increasing power density and excess heat production in integrated electronic devices create the strong demand for polymeric thermal management materials with excellent thermal stability, flame retardancy and thermal conductivity. To this end, high-performance ionic liquid-wrapped boron nitride nanosheets (BNNS@IL) were firstly simultaneously exfoliated and flame-retardant functionalized via one-step ball milling process based on the strong mechanochemical action. Epoxy (EP)-based layered films with highly in-plane oriented BNNS@IL were then fabricated by a novel, effective and solvent-free cyclic layer-by-layer (CLbL) blade-casting method. Arising from the highly flat oriented structure and rich flame-retardant functional groups of BNNS@IL, as well as the high compatibility between filler and matrix, the as-fabricated EP/BNNS@IL films exhibited high anisotropic thermal conductivity (K-parallel to of 8.3 and K-perpendicular to of 0.8 W m(-1) K-1), outstanding thermal stability and flame retardancy with a dramatic decrease in PHRR (104.2 W/g) and THR (8.1 kJ/g) corresponding to reductions of 72.9% and 75.7% compared with neat EP, respectively. Additionally, the flat oriented structure and strong interfacial interaction also endow EP/BNNS@IL films with high flexibility and excellent mechanical properties. Therefore, the high-effective CLbL casting method and the obtained high-performance EP-based film exhibit a significant potential application in high power flexible electrical devices and thermal management products.
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CHEMICAL ENGINEERING JOURNAL
ISSN: 1385-8947
Year: 2022
Volume: 437
1 5 . 1
JCR@2022
1 3 . 4 0 0
JCR@2023
ESI Discipline: ENGINEERING;
ESI HC Threshold:66
JCR Journal Grade:1
CAS Journal Grade:1
Cited Count:
WoS CC Cited Count: 75
SCOPUS Cited Count: 78
ESI Highly Cited Papers on the List: 2 Unfold All
WanFang Cited Count:
Chinese Cited Count:
30 Days PV: 7
Affiliated Colleges: