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author:

Hu, Xiongfeng (Hu, Xiongfeng.) [1] | Qu, Shengguan (Qu, Shengguan.) [2] | Chen, Zengtao (Chen, Zengtao.) [3] | Zhang, Peng (Zhang, Peng.) [4] | Lu, Zhiyuan (Lu, Zhiyuan.) [5] | Lai, Fuqiang (Lai, Fuqiang.) [6] | Duan, Chenfeng (Duan, Chenfeng.) [7] | Li, Xiaoqiang (Li, Xiaoqiang.) [8]

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Abstract:

In this paper, the effect of a novel surface treatment method that combing the discrete laser surface hardening (DLSH) and ultrasonic surface rolling (USR) on the material properties (surface roughness, microstructures, microhardness and residual stress) and rolling contact fatigue (RCF) behaviors of 25CrNi2MoV steel were investigated. A continuous-wave diode laser with a maximum output power of 2 kW was used to fabricate four different types of DLSH density samples with a size of Φ42 mm × 6 mm. The results showed that the combined USR treatment improved the surface quality (including roughness and oxide layer) of the DLSH samples, increased surface hardness, and obtained a beneficial surface compressive residual stress of up to 1240 ± 91 MPa. The severe plastic deformation introduced a gradient nano/ultrafine grain layer on both hardened zone (HZ) and substrate zone (SZ) surfaces of DLSH group samples, and the deformation depth decreased with the increase of DLSH density within 24.3–65.3 μm. Accumulation of plastic deformation below and around the HZ edge resulted in a gradient drop in hardness from HZ to SZ, which helps to relieve the occurrence of stress concentration at the surface HZ edge. Benefit from favorable factors, the RCF life of combined treated samples with hardened spot densities of 28%, 50%, 79% and 100% was increased by 82.2%, 123%, 143.6% and 171.9% compared with that of the untreated samples, respectively. After USR treatment, the failure mode within the SZ changed from spalling to delamination, but it remained as spalling failure within the HZ. © 2022 Elsevier Ltd

Keyword:

Chromium alloys Chromium steel Failure (mechanical) Fatigue of materials Friction Hardening Hardness Molybdenum alloys Molybdenum steel Outages Plastic deformation Residual stresses Spalling Surface roughness Surface treatment

Community:

  • [ 1 ] [Hu, Xiongfeng]Guangdong Key Laboratory for Advanced Metallic Materials Processing, School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou; 510640, China
  • [ 2 ] [Hu, Xiongfeng]Department of Mechanical Engineering, University of Alberta, Edmonton; T6G1H9, Canada
  • [ 3 ] [Qu, Shengguan]Guangdong Key Laboratory for Advanced Metallic Materials Processing, School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou; 510640, China
  • [ 4 ] [Chen, Zengtao]Department of Mechanical Engineering, University of Alberta, Edmonton; T6G1H9, Canada
  • [ 5 ] [Zhang, Peng]Inner Mongolia First Machinery Group Co., Ltd, Baotou; 014032, China
  • [ 6 ] [Lu, Zhiyuan]Inner Mongolia First Machinery Group Co., Ltd, Baotou; 014032, China
  • [ 7 ] [Lai, Fuqiang]School of Mechanical Engineering and Automation, Qishan Campus, Fuzhou University, Fuzhou; 350108, China
  • [ 8 ] [Duan, Chenfeng]Guangdong Key Laboratory for Advanced Metallic Materials Processing, School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou; 510640, China
  • [ 9 ] [Li, Xiaoqiang]Guangdong Key Laboratory for Advanced Metallic Materials Processing, School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou; 510640, China

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Source :

Optics and Laser Technology

ISSN: 0030-3992

Year: 2022

Volume: 155

5 . 0

JCR@2022

4 . 6 0 0

JCR@2023

ESI HC Threshold:66

JCR Journal Grade:1

CAS Journal Grade:2

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 0

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