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author:

Bai, Y. (Bai, Y..) [1] | Huang, Z. (Huang, Z..) [2] | Shi, X. (Shi, X..) [3] | Guo, Z. (Guo, Z..) [4] | Ren, Z. (Ren, Z..) [6]

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Scopus

Abstract:

Metal rubber (MR) is a kind of elastic porous material with a complex and disordered internal structure, which results in wear characteristics that can only rely on tests but cannot meet the engineering application. This paper presents an exciting method for studying wear characteristics based on its virtual fabrication technology. By developing the intricate internal multipoint random contact mesh model of MR, a virtual real-time dynamic tracking contact point in a different state is captured. A thorough investigation is conducted into the contact point properties, point distribution, and the interaction of discrete contact points in MR interior space. Accordingly, a cross-scale micro-motion wear study method from micro-morphology to macroscopic performance is proposed. The continuous wear cycle of MR is discretized into multiple single-turn metal wire elements by applying the principle of equal spacing. A statistical model of internal contact point wear of MR at the microlayer is developed considering the metal wire’s single-turn fretting wear prediction model. The cumulative prediction model of macroscopic wear damage of MR is based on the superposition of micro-element interval. Finally, the difference between the mass loss and that obtained from the simulation analysis after performing dynamic loading tests at different cycles was studied and found to be insignificant. Copyright © 2023 by ASME.

Keyword:

cross-scale micro-movement wear fretting wear metal rubber virtual preparation

Community:

  • [ 1 ] [Bai Y.]Department of Industrial Engineering and Management, College of Engineering, Peking University, Beijing, 100080, China
  • [ 2 ] [Huang Z.]Institute of Systems Engineering, China Academy of Engineering Physics Mianyang, Sichuan, 621000, China
  • [ 3 ] [Shi X.]Institute of Systems Engineering, China Academy of Engineering Physics Mianyang, Sichuan, 621000, China
  • [ 4 ] [Guo Z.]Institute of Systems Engineering, China Academy of Engineering Physics Mianyang, Sichuan, 621000, China
  • [ 5 ] [Huang Z.]School of Mechanical Engineering and Automation, Institute of Metal Rubber & Vibration Noise, Fuzhou University, Fuzhou, 350116, China
  • [ 6 ] [Ren Z.]School of Mechanical Engineering and Automation, Institute of Metal Rubber & Vibration Noise, Fuzhou University, Fuzhou, 350116, China

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Source :

Journal of Tribology

ISSN: 0742-4787

Year: 2023

Issue: 9

Volume: 145

2 . 2

JCR@2023

2 . 2 0 0

JCR@2023

JCR Journal Grade:2

CAS Journal Grade:3

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 1

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 1

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