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author:

Fang, Y. (Fang, Y..) [1] | Ma, Z. (Ma, Z..) [2] | Wei, D. (Wei, D..) [3] | Yu, Y. (Yu, Y..) [4] | Liu, L. (Liu, L..) [5] | Shi, Y. (Shi, Y..) [6] | Gao, J. (Gao, J..) [7] | Tang, L.-C. (Tang, L.-C..) [8] | Huang, G. (Huang, G..) [9] | Song, P. (Song, P..) [10]

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Scopus

Abstract:

With the advantages of lightweight and low thermal conductivity properties, polymeric foams are widely employed as thermal insulation materials for energy-saving buildings but suffer from inherent flammability. Flame-retardant coatings hold great promise for improving the fire safety of these foams without deteriorating the mechanical-physical properties of the foam. In this work, four kinds of sulfur-based flame-retardant copolymers are synthesized via a facile radical copolymerization. The sulfur-containing monomers serve as flame-retardant agents including vinyl sulfonic acid sodium (SPS), ethylene sulfonic acid sodium (VS), and sodium p-styrene sulfonate (VSS). Additionally, 2-hydroxyethyl acrylate (HEA) and 4-hydroxybutyl acrylate are employed to enable a strong interface adhesion with polymeric foams through interfacial H-bonding. By using as-synthesized waterborne flame-retardant polymeric coating with a thickness of 600 µm, the coated polyurethane foam (PUF) can achieve a desired V-0 rating during the vertical burning test with a high limiting oxygen index (LOI) of >31.5 vol%. By comparing these sulfur-containing polymeric fire-retardant coatings, poly(VS-co-HEA) coated PUF demonstrates the best interface adhesion capability and flame-retardant performance, with the lowest peak heat release rate of 166 kW m−2 and the highest LOI of 36.4 vol%. This work provides new avenues for the design and performance optimization of advanced fire-retardant polymeric coatings. © 2024 The Authors. Macromolecular Rapid Communications published by Wiley-VCH GmbH.

Keyword:

fire retardant fire-retardant coatings polyurethane foam sulfur-containing polymers

Community:

  • [ 1 ] [Fang Y.]College of Chemistry and Materials Engineering, Zhejiang A&F University, Hangzhou, 311300, China
  • [ 2 ] [Ma Z.]Interdisciplinary Materials Research Center, College of Materials Science and Engineering, Tongji University, Shanghai, 201804, China
  • [ 3 ] [Wei D.]College of Chemistry and Materials Engineering, Zhejiang A&F University, Hangzhou, 311300, China
  • [ 4 ] [Yu Y.]College of Chemistry and Materials Engineering, Zhejiang A&F University, Hangzhou, 311300, China
  • [ 5 ] [Liu L.]College of Environment and Safety Engineering, Qingdao University of Science and Technology, Qingdao, 266045, China
  • [ 6 ] [Liu L.]Centre for Further Materials, University of Southern Queensland, Springfield Central, 4300, QLD, Australia
  • [ 7 ] [Shi Y.]College of Environment and Safety Engineering, Fuzhou University, 2 Xueyuan Road, Fuzhou, 350116, China
  • [ 8 ] [Gao J.]School of Chemistry and Chemical Engineering, Yangzhou University, Yangzhou, 225002, China
  • [ 9 ] [Tang L.-C.]Key Laboratory of Organosilicon Chemistry and Material Technology of MoE, College of Material, Chemistry and Chemical Engineering, Hangzhou Normal University, Hangzhou, 311121, China
  • [ 10 ] [Huang G.]School of Pharmaceutical and Chemical Engineering, Taizhou University, Taizhou, 318000, China
  • [ 11 ] [Song P.]School of Agriculture and Environmental Science, Centre for Future Materials, University of Southern Queensland, Springfield, 4300, QLD, Australia

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Source :

Macromolecular Rapid Communications

ISSN: 1022-1336

Year: 2024

Issue: 14

Volume: 45

4 . 2 0 0

JCR@2023

CAS Journal Grade:3

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 12

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 1

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