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author:

Gao, J. (Gao, J..) [1] | Tang, Z. (Tang, Z..) [2] | Guo, B. (Guo, B..) [3] | Xu, Z. (Xu, Z..) [4] | Liu, M. (Liu, M..) [5] (Scholars:刘明) | Sun, W. (Sun, W..) [6] | Zhao, Z. (Zhao, Z..) [7]

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Scopus

Abstract:

In this study, to clarify the failure mechanism of the last-stage rotor blade in the low-pressure cylinder of a steam turbine, the peculiarities of crack initiation and propagation on the inlet side of the last-stage rotor blade at a distance of 125–165 mm were analyzed, along with the corrosion fatigue properties of its materials. The results showed that crack initiation occurred at the tip of the pit due to a combination of factors: stress concentration at the tip of the pit, corrosion of the Cr-poor area near the prior austenite grain boundary, centrifugal tensile stress, and steam bending stress. The crack propagation could be divided into the initial intergranular and late transgranular propagation stages. The main reason for the initial intergranular propagation was stress corrosion, and the main reason for the later transgranular propagation was corrosion fatigue. High-frequency induction quenching technology can improve the microhardness of the blade's surface material and enhance the blade's resistance to water erosion, but it may also reduce the corrosion fatigue resistance of the blade material. The rotary bending corrosion fatigue test can effectively simulate the crack propagation process of the blade. These results are of great significance for the safe operation of the last-stage rotor blade in the low-pressure cylinder of a steam turbine. © 2024 The Authors

Keyword:

Corrosion fatigue test Crack High-frequency induction quenching Last-stage rotor blade Martensitic stainless steel

Community:

  • [ 1 ] [Gao J.]School of Marine Engineering, Jimei University, Xiamen, 361000, China
  • [ 2 ] [Gao J.]Xiamen Ocean Vocational College, Fujian, Xiamen, 361000, China
  • [ 3 ] [Tang Z.]School of Marine Equipment and Mechanical Engineering, Jimei University, Fujian, Xiamen, 361000, China
  • [ 4 ] [Guo B.]School of Marine Equipment and Mechanical Engineering, Jimei University, Fujian, Xiamen, 361000, China
  • [ 5 ] [Xu Z.]School of Marine Engineering, Jimei University, Xiamen, 361000, China
  • [ 6 ] [Xu Z.]School of Marine Equipment and Mechanical Engineering, Jimei University, Fujian, Xiamen, 361000, China
  • [ 7 ] [Liu M.]School of Mechanical Engineering, Fuzhou University, Fujian, Fuzhou, 350000, China
  • [ 8 ] [Sun W.]Fujian Hongshan Cogeneration Power Co., Ltd, Fujian, Quanzhou, 362000, China
  • [ 9 ] [Zhao Z.]School of Marine Equipment and Mechanical Engineering, Jimei University, Fujian, Xiamen, 361000, China

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Source :

Heliyon

ISSN: 2405-8440

Year: 2024

Issue: 17

Volume: 10

3 . 4 0 0

JCR@2023

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 1

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