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Eccentricity and inclination are common fault types in magnetic gears, serving as prerequisites for the stable transmission of cycloidal and nutation magnetic gears. Eccentricity and inclination alter the permeance of the magnetic gear air gap, leading to the generation of complex harmonic magnetic fields within it. To elucidate the modulation effects of eccentricity and inclination on the air gap magnetic field, and address the limitation of current two-dimensional magnetic field models, which fail to calculate the three-dimensional magnetic field distribution caused by magnetic gear inclination. This paper presents a three-dimensional mathematical model for magnetic gears' eccentricity and inclination, termed the Permeance Coefficient-based Improved Subdomain Method (PC-ISM). Firstly, this method computes the three-dimensional magnetic field of the coaxially facing magnetic gear. Then, by mapping it onto the three-dimensional magnetic field of the non-uniform air gap magnetic gear pair using the magnetic permeance coefficient, it mitigates the challenge of calculating the three-dimensional magnetic field arising from eccentricity and inclination while preserving accuracy. The magnetic permeance coefficient serves not only as a three-dimensional magnetic field mapping for various magnetic gear setups but also as a descriptor of the modulation effect of non-uniform air gaps on the magnetic field. This paper examines the magnetic field characteristics, including distribution, intensity, and order, along with mechanical characteristics such as torque, torque ripple, and axial force, and verifies these through finite element simulation. The study found that both cycloid and nutation magnetic gears can convert the ppm order fundamental magnetic field into the ppm±1 order harmonic magnetic field. Thus, to ensure stable transmission, the number difference of magnetic pole pairs must be 1. When the minimum air gap is constant, the average harmonic magnetic field intensity in the nutation air gap exceeds that in the cycloid air gap, indicating that the nutation angle enhances the harmonic magnetic field intensity. In the mechanical characteristics analysis, the maximum transmission torque of the nutation magnetic gear reaches 13.82 N·m, and the calculated volume torque density equal 189.90 kN·m/m3. At different input speeds, the output speed of MG1 quickly stabilizes, with a transmission ratio of -8.71 after stabilization. © 1965-2012 IEEE.
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IEEE Transactions on Magnetics
ISSN: 0018-9464
Year: 2024
Issue: 11
Volume: 60
2 . 1 0 0
JCR@2023
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