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author:

Shen, Y. (Shen, Y..) [1] | Tang, T. (Tang, T..) [2] | Fang, H. (Fang, H..) [3]

Indexed by:

Scopus

Abstract:

This study presents a comprehensive geometric modeling and error propagation analysis for a 3-degrees-of-freedom spindle head, focusing on an over-constrained parallel mechanism. Four geometric error models are established for the over-constrained spindle head, each considering different combinations of constraint wrenches. A set of sensitivity indices is formulated to evaluate the effectiveness of these models. Comparative sensitivity analysis suggests that a model incorporating all constraint wrenches is suitable for error propagation analysis. Two error propagation indices are introduced to quantify the impact of the geometric source errors on the position and orientation of an individual limb structure. The coupled error propagation indices account for the kinematic interactions among limb structures, allowing for a detailed analysis of the spindle head’s terminal accuracy. The relative deviations of error propagation indices are utilized to assess the quantitative impact of kinematic interactions on the geometric errors of an individual limb structure. Furthermore, this study analyzes the cumulative effects of kinematic errors from three limb structures to reflect the influence of kinematic interactions on the terminal accuracy of the spindle head. The findings indicate that geometric errors of the limbs in such an over-constrained spindle head are mutually compensatory, reducing linear and angular errors and enhancing the spindle head’s terminal accuracy. © 2024 by the authors.

Keyword:

geometric error modeling over-constrained mechanism parallel mechanism sensitivity analysis spindle head design and analysis

Community:

  • [ 1 ] [Shen Y.]School of Mechanical Engineering, Zhejiang Sci-Tech University, Hangzhou, 310018, China
  • [ 2 ] [Tang T.]School of Mechanical Engineering, Zhejiang Sci-Tech University, Hangzhou, 310018, China
  • [ 3 ] [Tang T.]State Key Laboratory of Intelligent Manufacturing Equipment and Technology, Huazhong University of Science and Technology, Wuhan 430074, China
  • [ 4 ] [Fang H.]School of Advanced Manufacturing, Fuzhou University, Quanzhou, 362200, China

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Source :

Machines

ISSN: 2075-1702

Year: 2024

Issue: 9

Volume: 12

2 . 1 0 0

JCR@2023

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 0

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