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author:

Duan, B. (Duan, B..) [1] | Zhao, H. (Zhao, H..) [2] | Lin, N. (Lin, N..) [3] | Zhou, L. (Zhou, L..) [4] | Wang, X. (Wang, X..) [5] | Ma, G. (Ma, G..) [6] | Wang, H. (Wang, H..) [7] | Wu, Y. (Wu, Y..) [8]

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Scopus

Abstract:

Optimal process parameters are the foundation for obtaining high-quality cladding coatings. However, the optimization of process parameters and their interactions affecting the coating has always been a challenge in the application of High-speed Laser Cladding (HLC) technology. This study, utilizing experimental data from Central Composite Design (CCD), the application of response surface methodology (RSM) and non-dominated sorting genetic II (NSGA-II) algorithms for process parameter optimization in high-speed laser cladding of FeCrNiMo0.75 coating was thoroughly investigated, and comparative experimental validation of the optimization results was performed. The results showed that the aspect ratio of the coating and microhardness was a mutually restrictive relationship. Both methods improved the response targets after optimization, but the focus of the optimization results differed. The aspect ratio optimization result of RSM was better than that of NSGA-II, while the microhardness optimization result of NSGA-II was superior to RSM. Cladding trials using process parameters optimized by RSM showed that the actual coating hardness was 261.7 HV0.1, with a prediction error of 3.54 %, and the actual aspect ratio was 8.1945, with a prediction error of 2.84 %. Additionally, cladding trials using process parameters optimized by NSGA-II showed an actual coating hardness of 318.8 HV0.1, with a prediction error of 2.70 %, and an actual aspect ratio of 6.9452, with a prediction error of 1.68 %. This offers valuable insights for optimizing process parameters and enhances the practical application of high-speed laser cladding. © 2025 Elsevier Ltd

Keyword:

High-speed laser cladding Process parameter optimization RSM and NSGA-II

Community:

  • [ 1 ] [Duan B.]College of Materials Science and Engineering, Taiyuan University of Technology, Shanxi, Taiyuan, 030024, China
  • [ 2 ] [Zhao H.]National Engineering Research Center for Remanufacturing, Army Academy of Armored Forces, Beijing, 100072, China
  • [ 3 ] [Lin N.]College of Materials Science and Engineering, Taiyuan University of Technology, Shanxi, Taiyuan, 030024, China
  • [ 4 ] [Zhou L.]National Engineering Research Center for Remanufacturing, Army Academy of Armored Forces, Beijing, 100072, China
  • [ 5 ] [Zhou L.]National Key Laboratory for Remanufacturing, Army Academy of Armored Forces, Beijing, 100072, China
  • [ 6 ] [Wang X.]School of Mechanical Engineering and Automation, Fuzhou University, Fujian, Fuzhou, 350116, China
  • [ 7 ] [Ma G.]National Key Laboratory for Remanufacturing, Army Academy of Armored Forces, Beijing, 100072, China
  • [ 8 ] [Wang H.]National Engineering Research Center for Remanufacturing, Army Academy of Armored Forces, Beijing, 100072, China
  • [ 9 ] [Wang H.]National Key Laboratory for Remanufacturing, Army Academy of Armored Forces, Beijing, 100072, China
  • [ 10 ] [Wu Y.]National-Local Joint Engineering Research Centre of Nonferrous Metals and Processing Technology, Hefei University of Technology, Anhui, Hefei, 230009, China

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Source :

Materials Today Communications

ISSN: 2352-4928

Year: 2025

Volume: 44

3 . 7 0 0

JCR@2023

CAS Journal Grade:3

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 1

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