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author:

Liu, D. (Liu, D..) [1] | Zhong, J. (Zhong, J..) [2] | Huang, Y. (Huang, Y..) [3] | Guo, H. (Guo, H..) [4] | Feng, B. (Feng, B..) [5] | Tu, Z. (Tu, Z..) [6] | Zhong, S. (Zhong, S..) [7]

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Abstract:

The measurement of instantaneous rotational speed for rotating machinery is essential for ensuring the operational stability, enabling predictive maintenance, and guaranteeing the safe operation of rotating equipment. Encoders, as a common measurement method, face challenges such as inconvenient installation and load effects on the shaft. To tackle these issues, a novel vision-based measurement method for instantaneous rotational speed (IRS) of the shaft using projection fringe was proposed. The proposed method only requires processing a single row data, thus offering advantages in measurement efficiency and data volume. A pattern with sine white edge was firstly preset to circumferential surface of the shaft. Then a constant density fringe from the projection lamp was projected onto the white pattern, in which the fringe center will be sine-modulated by the white pattern during rotation of the shaft. Cross-correlation was utilized to track the coordinate variation of fringe center, thereby obtaining its variation curve. An improved short-time Fourier transform with adaptive window length was proposed to accurately estimate rotational frequency from fringe center variation curve, enabling the determination of shaft IRS. In this study, a system simulation model was established to analyze the various factors influencing its performance. Then the effectiveness of proposed system and algorithm was verified through experiments, proving that its measurement accuracy was comparable to that of encoders. Constant speed measurement of 300 rpm showed that the average speed error was 0.99 rpm with a relative error of 0.33%. Linear-varied speed measurement revealed that the average speed error was 3.01 rpm with a relative error of 0.48%. Sine-varied speed measurement indicated that the average speed error was 5.80 rpm with a relative error of 0.89%. Consequently, the proposed system offers a promising and reliable avenue for IRS measurement of rotating equipment. © 2001-2012 IEEE.

Keyword:

Cross-correlation instantaneous rotational speed projection fringe vision-based measurement

Community:

  • [ 1 ] [Liu D.]Fuzhou University, Laboratory of Optics, Terahertz and Non-Destructive Testing, School of Mechanical Engineer Ing and Automation, Fujian Provincial Key Laboratory of Terahe Rtz Functional Devices and Intelligent Sensing, Fuzhou, 350108, China
  • [ 2 ] [Zhong J.]Fuzhou University, Laboratory of Optics, Terahertz and Non-Destructive Testing, School of Mechanical Engineer Ing and Automation, Fujian Provincial Key Laboratory of Terahe Rtz Functional Devices and Intelligent Sensing, Fuzhou, 350108, China
  • [ 3 ] [Huang Y.]Fujian University of Traditional Chinese Medicine, College of Integrated Traditional Chinese and Western Medicine, Fuzhou, 350122, China
  • [ 4 ] [Guo H.]Fuzhou University, Laboratory of Optics, Terahertz and Non-Destructive Testing, School of Mechanical Engineer Ing and Automation, Fujian Provincial Key Laboratory of Terahe Rtz Functional Devices and Intelligent Sensing, Fuzhou, 350108, China
  • [ 5 ] [Feng B.]Fuzhou University, Laboratory of Optics, Terahertz and Non-Destructive Testing, School of Mechanical Engineer Ing and Automation, Fujian Provincial Key Laboratory of Terahe Rtz Functional Devices and Intelligent Sensing, Fuzhou, 350108, China
  • [ 6 ] [Tu Z.]Fuzhou University, Laboratory of Optics, Terahertz and Non-Destructive Testing, School of Mechanical Engineer Ing and Automation, Fujian Provincial Key Laboratory of Terahe Rtz Functional Devices and Intelligent Sensing, Fuzhou, 350108, China
  • [ 7 ] [Zhong S.]Fuzhou University, Laboratory of Optics, Terahertz and Non-Destructive Testing, School of Mechanical Engineer Ing and Automation, Fujian Provincial Key Laboratory of Terahe Rtz Functional Devices and Intelligent Sensing, Fuzhou, 350108, China
  • [ 8 ] [Zhong J.]Fuzhou University, Laboratory of Optics, Terahertz and Non-Destructive Testing, School of Mechanical Engineer Ing and Automation, Fujian Provincial Key Laboratory of Terahe Rtz Functional Devices and Intelligent Sensing, Fuzhou, 350108, China

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Source :

IEEE Sensors Journal

ISSN: 1530-437X

Year: 2025

4 . 3 0 0

JCR@2023

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ESI Highly Cited Papers on the List: 0 Unfold All

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30 Days PV: 0

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