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author:

Han, Y. (Han, Y..) [1] | Peng, G. (Peng, G..) [2] | Zeng, X. (Zeng, X..) [3] | Yang, H. (Yang, H..) [4] | Hu, L. (Hu, L..) [5] | Liang, Q. (Liang, Q..) [6] | Lin, F. (Lin, F..) [7] | Chen, S. (Chen, S..) [8] | Luo, X. (Luo, X..) [9] | Luo, J. (Luo, J..) [10] | Gang, H. (Gang, H..) [11] | Dong, Q. (Dong, Q..) [12] | Shu, J. (Shu, J..) [13] | Chen, M. (Chen, M..) [14]

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Scopus SCIE

Abstract:

The separation and recovery of key metals are essential for the sustainable recycling of spent lithium-ion batteries (SLIBs). In this paper, a three-compartment electrolysis is proposed to achieve the direct separation of multiple components in a one-step process through the application of an electric field. In the middle compartment, lithium nickel cobalt manganese oxide (NCM) material dissolves and separates from graphite. Simultaneously, Ni-Co alloy deposits at the cathode, while MnO2 synthesizes at the anode. Additionally, Li+ concentrates and subsequently precipitates as Li2CO3 through chemical precipitation in the electrolyte. As a result, the leaching efficiencies of Ni, Co, Mn, and Li in spent lithium nickel cobalt manganese oxide (SNCM) materials reach 94.30 %, 90.78 %, 98.19 %, and 94.33 %, respectively, in the middle compartment within 6 h at 80 ℃. Meanwhile, the recovery rates for Ni, Co, and Mn are 87.22 %, 81.50 %, and 48.89 %, respectively. The proportions of Ni and Co in the Ni-Co alloy are 33.42 % and 44.82 %, respectively. Li2CO3 with a purity greater than 95 % is recovered from the electrolyte through simple concentration and precipitation. For every 1 kg of SNCM electrode powder recovered, the carbon emissions from the three-compartment electrolysis and electrolyte reuse are 3.81 kg CO2 eq. and −3.47 kg CO2 eq., resulting in economic benefits of $0.25 and $2.06, respectively. This approach enables the simultaneous separation and recovery of multiple metals in a single step, addressing the growing demand for critical energy metals. © 2025 Elsevier B.V.

Keyword:

Lithium nickel cobalt manganese oxide Recovery Separation Spent lithium-ion batteries Three-compartment electrolysis

Community:

  • [ 1 ] [Han Y.]Key Laboratory of Solid Waste Treatment and Resource Recycle, Ministry of Education, Southwest University of Science and Technology, Mianyang, 621010, China
  • [ 2 ] [Peng G.]College of Environment and Safety Engineering, Fuzhou University, Fuzhou, 350108, China
  • [ 3 ] [Zeng X.]Key Laboratory of Solid Waste Treatment and Resource Recycle, Ministry of Education, Southwest University of Science and Technology, Mianyang, 621010, China
  • [ 4 ] [Yang H.]Key Laboratory of Solid Waste Treatment and Resource Recycle, Ministry of Education, Southwest University of Science and Technology, Mianyang, 621010, China
  • [ 5 ] [Hu L.]Key Laboratory of Solid Waste Treatment and Resource Recycle, Ministry of Education, Southwest University of Science and Technology, Mianyang, 621010, China
  • [ 6 ] [Liang Q.]Key Laboratory of Solid Waste Treatment and Resource Recycle, Ministry of Education, Southwest University of Science and Technology, Mianyang, 621010, China
  • [ 7 ] [Lin F.]Key Laboratory of Solid Waste Treatment and Resource Recycle, Ministry of Education, Southwest University of Science and Technology, Mianyang, 621010, China
  • [ 8 ] [Chen S.]Key Laboratory of Solid Waste Treatment and Resource Recycle, Ministry of Education, Southwest University of Science and Technology, Mianyang, 621010, China
  • [ 9 ] [Luo X.]Key Laboratory of Solid Waste Treatment and Resource Recycle, Ministry of Education, Southwest University of Science and Technology, Mianyang, 621010, China
  • [ 10 ] [Luo J.]Key Laboratory of Solid Waste Treatment and Resource Recycle, Ministry of Education, Southwest University of Science and Technology, Mianyang, 621010, China
  • [ 11 ] [Gang H.]Key Laboratory of Solid Waste Treatment and Resource Recycle, Ministry of Education, Southwest University of Science and Technology, Mianyang, 621010, China
  • [ 12 ] [Dong Q.]Key Laboratory of Solid Waste Treatment and Resource Recycle, Ministry of Education, Southwest University of Science and Technology, Mianyang, 621010, China
  • [ 13 ] [Shu J.]Key Laboratory of Solid Waste Treatment and Resource Recycle, Ministry of Education, Southwest University of Science and Technology, Mianyang, 621010, China
  • [ 14 ] [Chen M.]Key Laboratory of Solid Waste Treatment and Resource Recycle, Ministry of Education, Southwest University of Science and Technology, Mianyang, 621010, China

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Source :

Separation and Purification Technology

ISSN: 1383-5866

Year: 2025

Volume: 367

8 . 2 0 0

JCR@2023

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 1

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