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Cobalt spinel oxide (Co3O4) is a promising nonprecious catalyst for methane combustion, and improving its catalytic performance through structural modulation is desirable. Herein, layer-structured Cu2+-Co2+-Co3+ hydrotalcite-like compounds (HTlcs) were synthesized via methanol-assisted oxidative intercalation and used as a single-source precursor to prepare copper-cobalt spinels for the first time. Their characterizations reveal that single-phase and composition-tunable Cu2+-Co2+-Co3+ HTlcs are quantitatively formed. Upon calcination, Cu-Co HTlcs are decomposed into CuxCo3-xO4 spinels with a copper content of up to 10 at.%. X-ray photoelectron spectroscopy and X-ray absorption spectroscopy indicate that copper ions are incorporated into the Co3O4 lattice as tetrahedrally coordinated Cu+/Cu2+ and octahedrally coordinated Cu2+. The presence of abundant Cu+ suggests a redox cycle between Co3+/Co2+ and Cu2+/Cu+ couples, highlighting a strong electronic interaction between copper and cobalt species. The strong Cu-O-Co interaction not only increases oxygen vacancies and surface lattice oxygen mobility by weakening the Co-O coordination but also drastically enhances cobalt reducibility. Copper-cobalt spinels exhibit noticeably improved catalytic activity, and the highest activity is observed for Cu10-Co3O4, facilitating nearly complete CH4 conversion at 500 degrees C under a space velocity of 36,000 mL gcat - 1h- 1. This catalyst also manifests good cycle stability, long-term stability, and resistance to water vapor. The synergetic effect between Co3+/Co2+ and Cu2+/Cu+ redox couples plays a key role in improving catalytic activity. The proposed HTlc strategy may provide a new opportunity for the controlled preparation of various bimetallic and multimetallic cobaltite spinels for different applications.
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CHEMICAL ENGINEERING JOURNAL
ISSN: 1385-8947
Year: 2025
Volume: 513
1 3 . 4 0 0
JCR@2023
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ESI Highly Cited Papers on the List: 0 Unfold All
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30 Days PV: 0
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