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Abstract:
In oxyfuel combustion, CO2-H2O gas is highly corrosive to the furnace tubes materials in power plants. Sulphur is a general impurity in oxyfuel combustion, and its presence in ash deposit has altered the high temperature corrosion of Fe-Cr alloys. This study concentrates on the fabrication of a FeCoCrNi high-entropy alloy (HEA) coating on a T91 steel using Selective Laser Melting (SLM). Microstructural analysis reveals an excellent metallurgical bond between the coating and the matrix. The coating exhibit slightly higher microhardness than the matrix, and the fine-grain strengthening can enhance the microhardness of the heat-affected zone beneath coating. The coating's excellent corrosion resistance is verified through electrochemical experiments, and the impacts of sulphur on the high-temperature corrosion behaviour of Fe-9Cr alloy and the HEA-coated T91 are further studied using specimens deposited in FeS2-bearing ash. The Fe-9Cr alloy experiences breakaway oxidation in sulphur-free ash, but the presence of FeS2 in the ash delays the growth of the internal oxidation zone and reduced the carburizing effect beneath the iron-rich oxide scale. The enhanced high-temperature oxidation behaviour of the HEA-coated T91 is assigned to the formation of a continuous protective Cr2O3 scale, which can be further enhanced by the beneficial effects of sulphur in the ash. Thus, this work provides a feasible HEA coating strategy to enhance the high-temperature property of steel substrate under sulphur-bearing ash condition.
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JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T
ISSN: 2238-7854
Year: 2025
Volume: 36
Page: 8421-8430
6 . 2 0 0
JCR@2023
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ESI Highly Cited Papers on the List: 0 Unfold All
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30 Days PV: 2
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