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author:

Li, W. (Li, W..) [1] | Fan, K. (Fan, K..) [2] | Li, R. (Li, R..) [3]

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Scopus

Abstract:

Wax deposition in crude oil pipelines critically undermines flow efficiency and increases operational costs, yet the aging behavior of wax deposits in polyethylene pipelines under water-containing conditions remains underexplored. This study presents systematic investigation into the water-containing aging dynamics of wax deposits in polyethylene pipelines, addressing a gap in multiphase flow deposition research. A flow loop with interchangeable polyethylene and steel test sections was employed to conduct wax deposition experiments under water contents (0–50 vol%) and temperature conditions (bulk 25–29 °C, wall 19–23 °C). Differential scanning calorimetry was used to quantify wax content, while heat transfer and wax precipitation analysis provided insights. Innovatively, polyethylene pipes demonstrated 16.3–68.3% lower aging rates than steel pipes under identical conditions, directly attributed to their 15.6–32.2% lower radial concentration gradients. This reduction is linked to polyethylene’s inherently lower thermal conductivity, establishing a novel material-driven correlation in wax deposition dynamics. Notably, when the water content reaches 50 vol%, this causes phase inversion of the emulsion, resulting in negative aging rates of the deposition layer. These findings redefine design parameters for high-water-cut polyethylene pipelines, enabling predictive maintenance to minimize pigging frequency. © 2025 Taylor & Francis Group, LLC.

Keyword:

Heat transfer oil-water emulsion polyethylene pipe wax content wax deposition

Community:

  • [ 1 ] [Li W.]College of Chemical Engineering, Fuzhou University, Fuzhou, China
  • [ 2 ] [Fan K.]School of Petroleum and Natural Gas Engineering, School of Energy, Changzhou University, Changzhou, China
  • [ 3 ] [Li R.]Beijing Key Laboratory of Urban Oil and Gas Distribution Technology, China University of Petroleum-Beijing, Beijing, China
  • [ 4 ] [Li R.]Reservoir Engineering Research Institute, Palo Alto, CA, United States

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Source :

Petroleum Science and Technology

ISSN: 1091-6466

Year: 2025

1 . 3 0 0

JCR@2023

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ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 1

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