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author:

Zhang, Dechao (Zhang, Dechao.) [1] | Zhan, Lihua (Zhan, Lihua.) [2] | Guan, Chenglong (Guan, Chenglong.) [3] | Yao, Shunming (Yao, Shunming.) [4] | Guo, Jinzhan (Guo, Jinzhan.) [5]

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Abstract:

The microwave curing process for carbon fiber reinforced resin-based composites has attracted significant attention owing to its selective heating characteristics. However, one of the primary challenges is the asynchronous heating caused by the uneven electric field distribution, which leads to high residual stress levels. This study develops an octagonal microwave heating platform to improve electromagnetic field uniformity within the cavity. Based on Maxwell's electromagnetic theory and numerical simulations using COMSOL Multiphysics, the influences of slot antenna operating modes and mode mixer structural dimensions on field uniformity were systematically investigated. The results revealed a 26 % improvement in electric field homogeneity when employing four-antennas simultaneous operation compared to the single-antenna configuration. Furthermore, a mode mixer was introduced to optimize the electromagnetic field distribution by combining finite element modeling with dynamic mesh technique and experiments using self-developed microwave curing system. The optimal geometric parameters for the mixer were achieved, enabling precise thermal management with maximum temperature differences maintained within 6°C during component heating. Finally, an integrated sensing system combining temperature-measuring and fiber Bragg grating sensors was implemented to characterize strain evolution. The optimized electric field uniformity demonstrated significant reduction in residual strain, showing a 16.16 % decrease along the 0° fiber orientation compared to conventional configurations. © 2025 Elsevier Ltd

Keyword:

Carbon fiber reinforced plastics Carbon fibers Curing Electric fields Electromagnetic field theory Fiber optic sensors Microwave heating Mixers (machinery) Slot antennas

Community:

  • [ 1 ] [Zhang, Dechao]Light Alloys Research Institute, Central South University, Changsha; 410083, China
  • [ 2 ] [Zhan, Lihua]Light Alloys Research Institute, Central South University, Changsha; 410083, China
  • [ 3 ] [Zhan, Lihua]State Key Laboratory of Precision Manufacturing for Extreme Service Performance, Central South University, Changsha; 410083, China
  • [ 4 ] [Guan, Chenglong]College of Mechanical and Electrical Engineering, Central South University, Changsha; 410083, China
  • [ 5 ] [Guan, Chenglong]School of Mechanical Engineering and Automation, Fuzhou University, Fuzhou; 350108, China
  • [ 6 ] [Yao, Shunming]College of Mechanical and Electrical Engineering, Central South University, Changsha; 410083, China
  • [ 7 ] [Guo, Jinzhan]Light Alloys Research Institute, Central South University, Changsha; 410083, China

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Materials Today Communications

Year: 2025

Volume: 48

3 . 7 0 0

JCR@2023

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ESI Highly Cited Papers on the List: 0 Unfold All

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30 Days PV: 4

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