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Thickness measurement using spectral domain optical coherence tomography (SD-OCT) has been increasingly applied in semiconductor manufacturing due to its advantages of nanometer-level accuracy, millimeter-level measurement range, and high efficiency. High-precision thickness measurement not only requires the technology itself to have extremely high measurement accuracy, but also must reduce the influence of external errors. Abbe second-order error (ASE) is widely present in thickness measurement, and when the measurement accuracy approaches the nanometer-level, we must consider and reduce the impact of ASE on thickness measurement. In this work, we conducted an in-depth analysis of ASE that arises when using SD-OCT for rotational scanning thickness measurement. We quantitatively analyzed the influence of ASE on thickness measurement from both simulation and experimental perspectives by establishing a mathematical model and conducting a sapphire thickness measurement experiment. Meanwhile, we proposed a thickness correction method to reduce the influence of ASE on thickness measurement. The experimental results show a high degree of consistency with the simulation analysis. The average thickness of the sapphire substrate before correction is 270.706 µm, the value after correction is 270.583 µm, and the average ASE correction amount is 123 nm. The proposed method effectively reduces the impact of ASE on thickness measurement, which is of great significance for achieving thickness measurement with nanometer-level accuracy. © 2025 Elsevier Ltd
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Measurement: Journal of the International Measurement Confederation
ISSN: 0263-2241
Year: 2025
Volume: 256
5 . 2 0 0
JCR@2023
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ESI Highly Cited Papers on the List: 0 Unfold All
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30 Days PV: 2
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