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author:

Wu, Q. (Wu, Q..) [1] | Wang, H. (Wang, H..) [2] | Lang, Y. (Lang, Y..) [3] | Yao, Y. (Yao, Y..) [4] | Liu, X. (Liu, X..) [5] | Wu, J. (Wu, J..) [6] | Zhang, J. (Zhang, J..) [7] | Yang, X. (Yang, X..) [8] | Guan, L. (Guan, L..) [9]

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Scopus

Abstract:

Water splitting serves as a cornerstone technology in modern energy conversion and storage systems. However, its industrial-scale implementation remains constrained by dynamic interfacial destabilization caused by intense bubble evolution under high current densities. Herein, a laser-assisted fabrication strategy is dveloped utilizing selective laser melting to construct 3D metallic electrodes with macro-micro synergetic architectures, enabled by precise laser energy density control for simultaneous optimization of water splitting and bubble transport dynamics. The engineered 3D microporous structure electrode integrates macro-scale 3D channels for accelerated mass transfer with micro-scale in situ-grown spherical substrates functionalized by nickel-iron layered double hydroxide (NiFe LDH) catalysts, establishing a hierarchical architecture denoted as NiFe LDH/3D printing (NF/3DP). Interestingly, Laser-tuned surface roughness confers superhydrophilicity, gas repellency, and low bubble adhesion. Collaborative 3D channel design significantly reduces concentration polarization and achieves efficient mass transfer at the solid-liquid-gas three-phase interface. Notably, the NF/3DP electrode only requires a 330 mV overpotential to drive the oxygen evolution reaction (OER) at an industrial current density of 1000 mA cm−2, and maintains initial activity even after continuous operation for 1000 h at 500 mA cm−2. This strategy supports flexible assembly like Lego through modular interface design, providing a standardized manufacturing and scalable technical solution for customized hydrogen production systems. © 2025 Wiley-VCH GmbH.

Keyword:

3D printing bubble behavior oxygen evolution reaction water splitting

Community:

  • [ 1 ] [Wu Q.]State Key Laboratory of Structural Chemistry, Fujian Key Laboratory of Nanomaterials, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, Fujian, Fuzhou, 350108, China
  • [ 2 ] [Wu Q.]School of Mechanical Engineering and Automation, Fuzhou University, Fuzhou, 350108, China
  • [ 3 ] [Wang H.]State Key Laboratory of Structural Chemistry, Fujian Key Laboratory of Nanomaterials, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, Fujian, Fuzhou, 350108, China
  • [ 4 ] [Lang Y.]School of Mechanical Engineering and Automation, Fuzhou University, Fuzhou, 350108, China
  • [ 5 ] [Yao Y.]State Key Laboratory of Structural Chemistry, Fujian Key Laboratory of Nanomaterials, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, Fujian, Fuzhou, 350108, China
  • [ 6 ] [Liu X.]State Key Laboratory of Structural Chemistry, Fujian Key Laboratory of Nanomaterials, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, Fujian, Fuzhou, 350108, China
  • [ 7 ] [Wu J.]State Key Laboratory of Structural Chemistry, Fujian Key Laboratory of Nanomaterials, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, Fujian, Fuzhou, 350108, China
  • [ 8 ] [Zhang J.]State Key Laboratory of Structural Chemistry, Fujian Key Laboratory of Nanomaterials, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, Fujian, Fuzhou, 350108, China
  • [ 9 ] [Yang X.]School of Mechanical Engineering and Automation, Fuzhou University, Fuzhou, 350108, China
  • [ 10 ] [Guan L.]State Key Laboratory of Structural Chemistry, Fujian Key Laboratory of Nanomaterials, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, Fujian, Fuzhou, 350108, China

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Source :

Small Methods

ISSN: 2366-9608

Year: 2025

1 0 . 7 0 0

JCR@2023

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ESI Highly Cited Papers on the List: 0 Unfold All

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Chinese Cited Count:

30 Days PV: 2

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