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author:

Ma, Xu (Ma, Xu.) [1] | Wang, Shukun (Wang, Shukun.) [2] | Yu, Ping (Yu, Ping.) [3] | Wei, Liu (Wei, Liu.) [4] | Yang, Wenduan (Yang, Wenduan.) [5]

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EI

Abstract:

Curved mirrors are integral components for achieving high-quality projections in lens modules, where design, manufacturing, and installation errors can significantly affect projection quality. Therefore, it is essential to precisely adjust the mirror's installation position based on the distortion characteristics of the projected image before finalizing the assembly of the lens, ensuring optimal projection quality. This study addresses the challenges associated with the precise calibration of mirrors during the assembly process of large-format ultra-short throw laser projectors by developing a rapid automatic mirror adjustment system. Considering the spatial constraints and limited adjustability of mirrors within the lens module, along with the dark calibration environment, we designed a mechanical adjustment system comprising a specialized positioning device for the lens module, a three-dimensional motion platform, and a two-degree-of-freedom end effector. To ensure accurate capture of the adjusting nut of the mirror by the end effector, we adopted an improved Yolov5-swin-ECA algorithm, which employs the Swin Transformer as the backbone of the Yolov5 architecture and integrates an ECA attention mechanism within the feature extraction network. Assisted by a depth camera, this approach enables rapid and precise positioning. To tackle the challenges posed by the high precision requirements and extensive image capture area in ultra-short throw projection screens, we implemented a four-camera segmented acquisition scheme that facilitates the collection of refined data on the projected images. Using the initial distortion image sample set provided by our industrial partner, the automatic adjustment system can reversely control standard images to simulate distorted ones, obtaining the relationship between the correction amounts of the end effector and the image distortion—this process establishes a distortion correction dataset for training the automatic adjustment system. For addressing random image distortion automatic adjustment, an improved Transformer-KAN model was introduced, which learns from the collected dataset to determine the necessary rotational adjustments required for the end effector to transform arbitrarily distorted images into standard images. Through iterative deep learning training, the post-processing system develops self-learning capabilities, rapidly executing automatic mirror adjustments and significantly enhancing the efficiency and quality of the curvature mirror calibration. © 2025

Keyword:

Assembly Calibration Cameras Degrees of freedom (mechanics) Electromagnetic wave attenuation End effectors Image enhancement Iterative methods Learning systems Mirrors Optical projectors Projection screens Reflection Three dimensional computer graphics

Community:

  • [ 1 ] [Ma, Xu]College of Optoelectronic and Electromechanical Engineering, Minnan University of Science and Technology, Quanzhou; 362700, China
  • [ 2 ] [Ma, Xu]School of Advanced Manufacturing, Fuzhou University, Quanzhou; 362251, China
  • [ 3 ] [Wang, Shukun]College of Optoelectronic and Electromechanical Engineering, Minnan University of Science and Technology, Quanzhou; 362700, China
  • [ 4 ] [Wang, Shukun]School of Advanced Manufacturing, Fuzhou University, Quanzhou; 362251, China
  • [ 5 ] [Yu, Ping]College of Optoelectronic and Electromechanical Engineering, Minnan University of Science and Technology, Quanzhou; 362700, China
  • [ 6 ] [Wei, Liu]College of Optoelectronic and Electromechanical Engineering, Minnan University of Science and Technology, Quanzhou; 362700, China
  • [ 7 ] [Yang, Wenduan]College of Optoelectronic and Electromechanical Engineering, Minnan University of Science and Technology, Quanzhou; 362700, China
  • [ 8 ] [Yang, Wenduan]School of Advanced Manufacturing, Fuzhou University, Quanzhou; 362251, China

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Source :

Measurement: Journal of the International Measurement Confederation

ISSN: 0263-2241

Year: 2026

Volume: 257

5 . 2 0 0

JCR@2023

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ESI Highly Cited Papers on the List: 0 Unfold All

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Chinese Cited Count:

30 Days PV: 0

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