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author:

Lu, Wenlan (Lu, Wenlan.) [1] | Lu, Wenfei (Lu, Wenfei.) [2] | Mwizerwa, Jean Pierre (Mwizerwa, Jean Pierre.) [3] | Sun, Fei (Sun, Fei.) [4] | Wen, Xiaochun (Wen, Xiaochun.) [5] | Gao, Min (Gao, Min.) [6] | Chen, Jia (Chen, Jia.) [7] | Dai, Pinqiang (Dai, Pinqiang.) [8] | Shen, Jun (Shen, Jun.) [9]

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Abstract:

The electrochemical behavior of Ni-Cr alloys, with and without Mn addition, was investigated to understand the influence of Mn on their passivation and corrosion mechanisms. The alloys were fabricated using vacuum arc melting (VAM) and spark plasma sintering (SPS) methods, which also influenced the crystallographic orientation of Ni-based alloys. Electrochemical tests, including cyclic potentiodynamic test (CPD), electrochemical impedance spectroscopy (EIS), and Mott-Schottky (M-S) analysis, were performed in 0.6 M NaCl solution to assess the corrosion resistance of Ni-Cr alloys. Results show that Mn addition negatively affected corrosion resistance due to the dissolution of Mn, which destabilized the passive film. The crystallographic orientation played a significant role in the corrosion behavior, with the (111) plane exhibiting better corrosion resistance. First-principles calculations using density functional theory (DFT) additionally demonstrate that crystallographic orientation modified the electronic characteristics of passive films, resulting in a higher oxidation ability on the (111) plane. The study highlights that Mn addition is generally believed to reduce corrosion resistance, while the crystallographic orientation may have positive effect on the corrosion resistance. This research provides new insights into the mechanisms underlying the corrosion of Mn-containing Ni-Cr alloys, offering valuable information for their application in chemical, marine, and energy sectors. © 2025 Elsevier B.V.

Keyword:

Binary alloys Chemical resistance Chromium alloys Corrosion resistance Corrosion resistant alloys Corrosive effects Density functional theory Design for testability Electrochemical corrosion Nickel alloys Seawater corrosion Sodium alloys Sodium chloride Ternary alloys

Community:

  • [ 1 ] [Lu, Wenlan]School of Materials Science and Engineering, Fujian University of Technology, Fuzhou; 350118, China
  • [ 2 ] [Lu, Wenfei]School of Materials Science and Engineering, Fujian University of Technology, Fuzhou; 350118, China
  • [ 3 ] [Mwizerwa, Jean Pierre]School of Materials Science and Engineering, Fujian University of Technology, Fuzhou; 350118, China
  • [ 4 ] [Sun, Fei]School of Materials Science and Engineering, Fujian University of Technology, Fuzhou; 350118, China
  • [ 5 ] [Wen, Xiaochun]School of Materials Science and Engineering, Fujian University of Technology, Fuzhou; 350118, China
  • [ 6 ] [Gao, Min]College of Materials Science and Engineering, Fuzhou University, Fuzhou; 350108, China
  • [ 7 ] [Chen, Jia]School of Materials Science and Engineering, Fujian University of Technology, Fuzhou; 350118, China
  • [ 8 ] [Dai, Pinqiang]School of Materials Science and Engineering, Fujian University of Technology, Fuzhou; 350118, China
  • [ 9 ] [Shen, Jun]School of Materials Science and Engineering, Fujian University of Technology, Fuzhou; 350118, China

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Source :

Journal of Alloys and Compounds

ISSN: 0925-8388

Year: 2025

Volume: 1039

5 . 8 0 0

JCR@2023

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ESI Highly Cited Papers on the List: 0 Unfold All

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30 Days PV: 0

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