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author:

Wu, Shihao (Wu, Shihao.) [1] | Wu, Xiaocheng (Wu, Xiaocheng.) [2] | Zhang, Yapei (Zhang, Yapei.) [3] | Wang, Dong (Wang, Dong.) [4] | Ma, Pengfei (Ma, Pengfei.) [5] | Tian, Wenxi (Tian, Wenxi.) [6] | Qiu, Suizheng (Qiu, Suizheng.) [7] | Su, G.H. (Su, G.H..) [8]

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EI

Abstract:

The eutectic melting reaction of Cr coated Zr alloy cladding at high temperatures can cause premature failure of the cladding and damage the integrity of the fuel element. This study conducted isothermal oxidation experiments of Cr coated Zr alloy cladding under steam atmosphere at 1400–1500 °C, and explored its high-temperature oxidation and eutectic melting reaction mechanism. In the experiments, the unit area oxidation weight gain of the cladding follows the parabolic law, and the oxidation weight gain rate constant contains two stages, which are closely related to the failure of Cr coating and the formation of Cr rich phase. The outer surface of the cladding undergoes the formation of a 'regenerated Cr layer' and its re-oxidation process, and the color changes from dark purple to dark green. After the eutectic melting reaction occurs, the thickness of the Cr coating rapidly decreases, accelerating the establishment of O diffusion channels, resulting in the loss of the Cr coating's antioxidant effect, and this process is positively correlated with temperature. The eutectic molten phase migrates inward during the oxidation process until β-Zr is consumed. The eutectic molten phase is ultimately completely oxidized to Cr2O3 and ZrO2. This study provides the reference for understanding the oxidation and eutectic melting reaction characteristics of Cr coated Zr alloy cladding in high-temperature steam atmosphere, and has guiding significance for improving the performance of nuclear fuel cladding materials. © 2025 Elsevier B.V.

Keyword:

Chromium alloys Coated materials Diffusion coatings Eutectics Melting Metal cladding Nuclear fuels Rate constants Thermooxidation

Community:

  • [ 1 ] [Wu, Shihao]School of Nuclear Science and Technology, Shaanxi Engineering Research Center of Advanced Nuclear Energy, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 2 ] [Wu, Xiaocheng]School of Nuclear Science and Technology, Shaanxi Engineering Research Center of Advanced Nuclear Energy, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 3 ] [Zhang, Yapei]School of Nuclear Science and Technology, Shaanxi Engineering Research Center of Advanced Nuclear Energy, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 4 ] [Wang, Dong]College of Chemical Engineering, Institute of Nuclear Energy Technology, Fuzhou University, Fuzhou; 350108, China
  • [ 5 ] [Ma, Pengfei]School of Nuclear Science and Technology, Shaanxi Engineering Research Center of Advanced Nuclear Energy, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 6 ] [Tian, Wenxi]School of Nuclear Science and Technology, Shaanxi Engineering Research Center of Advanced Nuclear Energy, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 7 ] [Qiu, Suizheng]School of Nuclear Science and Technology, Shaanxi Engineering Research Center of Advanced Nuclear Energy, Xi'an Jiaotong University, Xi'an; 710049, China
  • [ 8 ] [Su, G.H.]School of Nuclear Science and Technology, Shaanxi Engineering Research Center of Advanced Nuclear Energy, Xi'an Jiaotong University, Xi'an; 710049, China

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Source :

Journal of Alloys and Compounds

ISSN: 0925-8388

Year: 2025

Volume: 1039

5 . 8 0 0

JCR@2023

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ESI Highly Cited Papers on the List: 0 Unfold All

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30 Days PV: 0

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