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High incorporation levels of circulating fluidized bed combustion (CFBC) fly ash in concrete raise concerns due to its high SO3 content. This study investigates the effects of CO2 curing on the microstructure and hardening performance of CFBC fly ash based cementitious materials, focusing on high dosage utilization (≥70 % CFBC fly ash). The compressive strength, volume stability, phase evolution, and pore characteristics were systematically investigated through comprehensive analyses including macro-performance tests, XRD, TG-DTG, SEM, NMR, and MIP. Results indicate that can yield considerable compressive strength (40–55 MPa for higher CaO content CFBC fly ash and 15–20 MPa for lower CaO content CFBC fly ash) through the formation of CaCO3 and silica gel, which densify the microstructure. CO2 curing maintains excellent volume stability, with dimensional changes remaining below 0.3 % after 24 h of CO2 curing followed by 300 days of water curing. CO2 cured CFBC fly ash based cementitious materials exhibit pH thresholds (10.5–12.0) and SO3 content (4.0–14.0 %) that fall within the characteristic range of supersulfated cement with excellent volume stability. These findings demonstrate that CO2 curing effectively improves mechanical performances and volume stability. The CO2 cured CFBC fly ash based cementitious materials could be used to produce non-fired bricks and precast concrete blocks, providing a sustainable pathway for the large-scale utilization of high SO3 CFBC fly ash. © 2025 Elsevier Ltd
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Journal of Building Engineering
Year: 2025
Volume: 113
6 . 7 0 0
JCR@2023
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ESI Highly Cited Papers on the List: 0 Unfold All
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