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The treatment of surfactant-stabilized oily wastewater and organic dyes remains a global sustainability challenge due to the high energy consumption and secondary pollution of conventional methods (e.g., chemical demulsification and membrane filtration. Biomass-derived cellulose aerogels offer promise due to their renewability and adjustable wettability; however, their practical application is hindered by intrinsic brittleness, structural collapse during ambient drying, and insufficient mechanistic understanding. Herein, we report a structurally reinforced, multifunctional cellulose–metal composite aerogel (APCAM), fabricated via a scalable tri-phase strategy that integrates Schiff-base crosslinking, silane-induced nanoscale locking, and a programmable metallic rubber scaffold. This dual-network architecture—comprising a self-crosslinked siloxane matrix and an embedded elastic metal framework—enables ambient drying, multiscale energy dissipation, prestress compensation, and hierarchical deformation adaptability. The resulting APCAM exhibits superhydrophilicity and underwater superoleophobicity (0°/154°), along with exceptional fatigue resistance, retaining 89 % of its original strength after 10,000 compression cycles at 30 % strain. Functionally, it combines high-performance emulsion demulsification (>99.98 %), rapid flux (4398 L·m−2·h−1), significant dye adsorption capacity (395 mg/g), and thermal insulation. Computational fluid dynamics (CFD) simulations reveal that stratified porous networks and microscale vortices facilitate droplet coalescence and repulsion through energy barrier modulation. The material maintains a flux >3560 L·m−2·h−1 after 50 reuse cycles, with degradation © 2025 Elsevier B.V.
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Separation and Purification Technology
ISSN: 1383-5866
Year: 2025
Volume: 379
8 . 2 0 0
JCR@2023
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ESI Highly Cited Papers on the List: 0 Unfold All
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