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author:

Zheng, Kaikui (Zheng, Kaikui.) [1] (Scholars:郑开魁) | Lin, Youxi (Lin, Youxi.) [2] (Scholars:林有希) | Chen, Weiping (Chen, Weiping.) [3] | Liu, Lei (Liu, Lei.) [4]

Indexed by:

Scopus SCIE

Abstract:

The water-meter shell has a complex-structured thin-walled cavity, and it can cause casting defects such as shrinkage and misrun. On the basis of structural analysis of a water-meter shell, a three-dimensional model and a finite element model of the water-meter shell were constructed using the SOLIDWORKS and ProCAST software as a modeling tool and a casting numerical simulation tool, respectively. Three processes associated with the bottom gating system without a riser, a step gating system with a preliminary riser, and a step gating system with an optimum riser were successively numerically simulated. The mold-filling sequence, temperature distribution, liquid-phase distribution during solidification, and shrinkage distribution of these three processes are discussed here. The numerical simulation results indicated that optimization of the casting process and the rational assembling of the riser led to the shrinkage volumes at the inlet position, regulating sleeve, and sealing ring of the water-meter shell decreasing from 0.68 to 0 cm(3), 1.39 to 0.22 cm(3), and 1.32 to 0.23 cm(3), respectively. A comparison between model predictions and experimental measurements indicated that the castings produced by the optimized process had good surface quality and beautiful appearance, without casting defects, demonstrating that numerical simulation can be used as an effective tool for improving casting quality.

Keyword:

casting process optimization Copper alloy finite element analysis shrinkage defect water-meter shell

Community:

  • [ 1 ] [Zheng, Kaikui]Fuzhou Univ, Sch Adv Mfg, Jinjiang, Peoples R China
  • [ 2 ] [Lin, Youxi]Fuzhou Univ, Sch Mech Engn & Automat, Fuzhou 350116, Peoples R China
  • [ 3 ] [Liu, Lei]Fuzhou Univ, Sch Mech Engn & Automat, Fuzhou 350116, Peoples R China
  • [ 4 ] [Chen, Weiping]Fuzhou Univ, Mech & Elect Engn Practice Ctr, Fuzhou, Peoples R China

Reprint 's Address:

  • 林有希

    [Lin, Youxi]Fuzhou Univ, Sch Mech Engn & Automat, Fuzhou 350116, Peoples R China

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Source :

ADVANCES IN MECHANICAL ENGINEERING

ISSN: 1687-8132

Year: 2020

Issue: 5

Volume: 12

1 . 3 1 6

JCR@2020

1 . 9 0 0

JCR@2023

ESI Discipline: ENGINEERING;

ESI HC Threshold:132

JCR Journal Grade:4

CAS Journal Grade:4

Cited Count:

WoS CC Cited Count: 9

SCOPUS Cited Count: 11

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 2

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