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author:

Zhu, Minmin (Zhu, Minmin.) [1] | Shao, Yong (Shao, Yong.) [2] | Zhao, Yida (Zhao, Yida.) [3] | Chua, Beng Wah (Chua, Beng Wah.) [4] | Du, Zehui (Du, Zehui.) [5] | Gan, Chee Lip (Gan, Chee Lip.) [6]

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Abstract:

Metal matrix composites (MMCs), renowned for their lightweight and exceptional mechanical properties, are currently in high demand. Herein, carbon fiber‑aluminum metal matrix composites (CF/Al MMCs) modified with 4 types of corrosion-barrier interface coatings (CBCs), respectively, including Ni, TiO2, ZnO, and Al2O3 were investigated, and the composites were prepared by squeeze casting technique. The effects of these CBCs on the CF/Al interface reaction and the mechanical properties and electrochemical corrosion resistance of the composites are revealed and discussed thoroughly. It is observed that T300‑carbon fiber reinforced MMCs without any CBCs exhibit low mechanical strength due to the formation of Al4C3 phase induced by strong interaction between fiber and matrix. With CBCs, the formation of Al4C3 was significantly suppressed. Comparatively, the ZnO-coated CF/Al MMCs exhibit the most remarkable enhancement in the mechanical properties with a flexural strength of 796.4 MPa and a modulus of 105.3 GPa, which are approximately 114% and 52.2% higher than those of the counterparts without CBCs, respectively. More importantly, the CF/Al MMCs with CBCs demonstrate superior chemical corrosion resistance, retaining their mechanical performance even after a 7-day immersion in salt solutions. These results provide an important guideline in interface engineering for MMCs with enhanced mechanical properties and electrochemical corrosion resistance. © 2024 Elsevier Inc.

Keyword:

Alumina Aluminum alloys Aluminum coatings Aluminum corrosion Aluminum oxide Composite coatings Corrosion resistance Corrosion resistant coatings Electrochemical corrosion II-VI semiconductors Metallic matrix composites Squeeze casting Titanium dioxide Zinc oxide

Community:

  • [ 1 ] [Zhu, Minmin]College of Physics and Information Engineering, Fuzhou University, Fuzhou; 350116, China
  • [ 2 ] [Zhu, Minmin]School of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, 639798, Singapore
  • [ 3 ] [Zhu, Minmin]School of Advanced Manufacturing, Jinjiang Science and Education Park, Fuzhou University, Jinjiang; 362200, China
  • [ 4 ] [Shao, Yong]School of Advanced Manufacturing, Jinjiang Science and Education Park, Fuzhou University, Jinjiang; 362200, China
  • [ 5 ] [Zhao, Yida]School of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, 639798, Singapore
  • [ 6 ] [Chua, Beng Wah]Agency for Science, Technology and Research (A∗STAR), Singapore Institute of Manufacturing Technology, 138634, Singapore
  • [ 7 ] [Du, Zehui]School of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, 639798, Singapore
  • [ 8 ] [Gan, Chee Lip]School of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, 639798, Singapore

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Source :

Materials Characterization

ISSN: 1044-5803

Year: 2024

Volume: 212

4 . 8 0 0

JCR@2023

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ESI Highly Cited Papers on the List: 0 Unfold All

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Chinese Cited Count:

30 Days PV: 3

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