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author:

Teng, Fei (Teng, Fei.) [1] | Xu, Fengming (Xu, Fengming.) [2] | Yang, Minxin (Yang, Minxin.) [3] | Yu, Jie (Yu, Jie.) [4] | Zhang, Dong (Zhang, Dong.) [5] | Weng, Yiwei (Weng, Yiwei.) [6]

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EI Scopus

Abstract:

3D concrete printing (3DCP) faces challenges in the automated integration of reinforcement. The use of strain-hardening cementitious composites (SHCCs) with high ductility offers a promising solution to this issue. However, the high cement content in printable SHCC increases the carbon footprint, contributing to heavy environmental burden. This study investigates using diatomite (DE), a natural sedimentary rock, to develop sustainable SHCC for 3DCP. Diatomite partially replaces ordinary Portland cement, and the effects of various DE replacement ratios (10 %, 20 %, 30 %) on fresh properties, mechanical properties, hydration, and microstructure are experimentally examined. Sustainability analysis is conducted using life cycle assessment (LCA). Results show that a 30 % DE replacement ratio increases the dynamic yield stress, static yield stress, and plastic viscosity by 31.7 %, 79.7 %, and 239.5 %, respectively. A 10 % DE replacement achieves the highest mechanical properties, with tensile, compressive, and flexural strengths increased by 54.6 %, 14.0 %, and 27.4 %, respectively, compared to the reference group. A 10 % DE replacement ratio enhances the hydration process with increased calcium silicate hydrate gels formation and refines the microstructure. DE replacement ratio above 20 % negatively impacts hydration due to insufficient portlandite, while the porous structure of unhydrated DE increases the total porosity by 18.4 %. LCA results show a 25.8 % reduction in global warming potential can be achieved. The findings reveal that the developed DE-SHCC has the potential to facilitate sustainability and enhance the mechanical properties in construction 3D printing. © 2025

Keyword:

Bending strength Carbon footprint Compressive strength Concretes Portland cement Silicates Strain hardening Tensile strength

Community:

  • [ 1 ] [Teng, Fei]Department of Building and Real Estate, The Hong Kong Polytechnic University, Hong Kong, China
  • [ 2 ] [Xu, Fengming]Department of Building and Real Estate, The Hong Kong Polytechnic University, Hong Kong, China
  • [ 3 ] [Yang, Minxin]Department of Building and Real Estate, The Hong Kong Polytechnic University, Hong Kong, China
  • [ 4 ] [Yu, Jie]Department of Building and Real Estate, The Hong Kong Polytechnic University, Hong Kong, China
  • [ 5 ] [Zhang, Dong]College of Civil Engineering, Fuzhou University, Fuzhou, China
  • [ 6 ] [Weng, Yiwei]Department of Building and Real Estate, The Hong Kong Polytechnic University, Hong Kong, China
  • [ 7 ] [Weng, Yiwei]The Hong Kong Polytechnic University Shenzhen Research Institute, Shenzhen, China

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Source :

Journal of Building Engineering

Year: 2025

Volume: 103

6 . 7 0 0

JCR@2023

Cited Count:

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SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 3

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