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Introduction Amid the growing emphasis on energy conservation and environmental protection, designing phosphors with multifunctional applications has become an urgent challenge. The traditional approach of combining blue light-emitting diode (LED) chips with yellow phosphors to produce white light suffers from drawbacks such as low color rendering index (CRI) and high color temperature. To address the pressing demands of lighting and display technologies, developing high-efficiency red phosphors that can be excited by near-ultraviolet (near-UV) light is crucial for applications in white LEDs and flexible display technologies. Building upon the garnet-like structure of Ca3Zn3(TeO6)2, a series of CaNaLaZn3(TeO6)2:xEu3+ (CNLZT:xEu3+) red phosphors, capable of being effectively excited by near-UV light, were designed and synthesized using a chemical unit co-substitution strategy. In this approach, the [Na+−La3+] ion pair replaces the [Ca2+−Ca2+] ions. This co-substitution significantly enhances the luminescence properties of the CNLZT:0.15Eu3+ sample. White LED devices fabricated with this material exhibit excellent luminous performance and stability. Moreover, the CNLZT:0.15Eu3+/polydimethylsiloxane (PDMS) flexible film demonstrates promising luminance, making it well-suited for applications in flexible display technologies. Methods A series of CNLZT:xEu3+ red phosphors were synthesized using a high-temperature solid-state reaction method. Raw materials were accurately weighed according to stoichiometric ratios and thoroughly ground in an agate mortar for 25 min. The resulting mixture was loaded into alumina crucibles and sintered for 10 h in an air atmosphere at 1323 K. After cooling, the samples were reground to obtain fine powders. The prepared CNLZT:0.15Eu3+ red phosphor was then mixed with BaMgAl10O17:Eu2+ (BAM:Eu2+, blue) and (Ba,Sr)2SiO4:Eu2+ (BSS:Eu2+, green) in a specific mass ratio. This mixture, along with ZWL8820 organic silicone gel, was applied to a 395 nm near-UV chip and encapsulated to fabricate a white LED device. Additionally, a CNLZT:0.15Eu3+/PDMS flexible film was prepared by combining the CNLZT:0.15Eu3+ phosphor with PDMS in a predetermined mass ratio and cutting it to the desired size for subsequent testing. Results and discussion X-ray diffraction (XRD) analysis and Rietveld structural refinements reveal that substituting [Ca2+–Ca2+] ion pairs with [Na+–La3+] does not alter the matrix structure. The Eu3+ replace La3+ in the matrix, causing lattice contraction and a slight shift in XRD diffraction peaks toward higher angles. The main absorption peak at 394 nm aligns well with the near-UV LED chip. When x=0.15, the luminescence intensity of the optimal sample CNLZT:0.15Eu3+ reaches its maximum, 1.135 times higher than the commercial red phosphor Y2O3:Eu3+ and 1.908 times greater than the pre-substitution Ca3Zn3(TeO6)2:0.12Eu3+. The color purity is 99.78%, and the CIE color coordinates are (0.649 2, 0.350 4), close to the ideal red light point (0.670, 0.330), demonstrating excellent red luminescence. This confirms that the chemical unit co-substitution strategy effectively enhances luminescence properties. At elevated temperatures, the CNLZT:0.15Eu3+ sample exhibits good color stability. The packaged white LED device has a correlated color temperature (CCT) of 6414 K and a CRI (Ra) of 87.3. Its CIE coordinates (0.314 9, 0.325 0) lie in the white light region. Even after 100 minutes of continuous operation at 50 mA, the white LED maintains stable performance and luminescence. Furthermore, the CNLZT:0.15Eu3+/PDMS film remains intact and efficiently luminescent after bending tests, demonstrating potential for flexible display applications. Conclusions A series of CNLZT:xEu3+ red phosphors, excitable by near-UV light, were synthesized using a high-temperature solid-state reaction method. By employing the chemical unit co-substitution strategy of [Na+−La3+] replacing [Ca2+−Ca2+], the optimized doping concentration of Eu3+ in the CNLZT matrix was effectively elevated to 15% (in mole). The luminous intensity of the CNLZT:0.15Eu3+ sample is 1.908 times that of the pre-substitution Ca3Zn3(TeO6)2:0.12Eu3+ sample and 1.135 times that of the commercial Y2O3:Eu3+. The color purity of the CNLZT:0.15Eu3+ sample is 99.78%, and its color coordinates (0.649 2, 0.350 4) are close to the ideal red point (0.670, 0.330). The chemical unit co-substitution strategy effectively regulates the luminescent properties. Temperature-dependent fluorescence spectroscopy confirms that CNLZT:0.15Eu3+ possesses excellent color stability, with a chromaticity shift of only 0.008 52 at 420 K. The packaged white LED achieves CIE coordinates of (0.314 9, 0.325 0) with a CRI (Ra) of 87.3, demonstrating precise color rendering and stable performance after 100 min of continuous operation at 50 mA. Moreover, the CNLZT:0.15Eu3+/PDMS flexible film shows promising luminance, making it suitable for applications in flexible display technologies. © 2025 Chinese Ceramic Society. All rights reserved.
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Journal of the Chinese Ceramic Society
ISSN: 0454-5648
Year: 2025
Issue: 5
Volume: 53
Page: 1066-1077
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