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In the zinc production industry using Mn-rich zinc ore, substantial quantities of anodic slime are generated during electrolytic zinc production, containing ∼ 40 % Mn and ∼ 3 % Pb. While a valuable secondary resource, this material poses environmental risks as solid waste. Conventional reductive leaching methods rely on costly reductants and generate high carbon emissions. This study introduces a process utilizing flue gas from zinc plants as a reductant, achieving 92 % Mn leaching efficiency while simultaneously extracting 25 % Sr and fixing 92 % SO2 as sulfate in solution. Kinetic analysis shows a mixed control model with an activation energy of 13.83 kJ/mol, with reaction rates further enhanced by optimizing gas inlet design. The MnSO4-rich leachate is processed into battery-grade MnSO4 powder, and Sr is recovered as SrCO3, suitable for use as an additive in electrolytic zinc processes. Additionally, NaOH consumption for flue gas desulfurization decreases significantly from 2.14 kg to 0.17 kg per Nm3. Economic evaluation indicates reagent costs represent only 2 % of the total value of MnSO4 and SrCO3 products, offering a sustainable pathway for anodic slime utilization and SO2 mitigation in zinc smelting. © 2025 Elsevier B.V.
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Separation and Purification Technology
ISSN: 1383-5866
Year: 2025
Volume: 366
8 . 2 0 0
JCR@2023
CAS Journal Grade:2
Cited Count:
SCOPUS Cited Count: 3
ESI Highly Cited Papers on the List: 0 Unfold All
WanFang Cited Count:
Chinese Cited Count:
30 Days PV: 1
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