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Abstract:
Diamond has the highest thermal conductivity and the highest hardness in nature, ultralow thermal expansion coefficient, becoming the typically fourth generation semiconductor. High-performance devices and chips stringently require atomic-level surface of diamond, i.e. surface roughness Sa <0.2 nm. This is a challenge to achieve atomic-level surface on the hardest diamond with ultrahigh chemical inertness. This review presents challenges, progresses and future directions of advanced atomic-level polishing for single crystal diamond. It includes chemical mechanical polishing, ion beam polishing, light-assisted polishing and plasma-assisted polishing. The review analyses the historical development, material removal mechanisms, advantages and disadvantages of these polishing methods. Traditional polishing based on classical mechanics faces challenges to garner atomic-level surface. Future directions of atomic-level polishing are necessary to develop novel polishing methods with hybrid energy fields, such as plasma, light and chemical fields, etc. Cross-scale coupling models of multi-physics fields need to be proposed to develop novel polishing methods, consisting of polishing setups, optimization of processing parameters, polishing pads and slurries. This review provides new insights to acquire atomic-level surface of diamond using advanced polishing methods for stakeholders in education, academia and industries. © 2025 Elsevier B.V.
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Surfaces and Interfaces
ISSN: 2468-0230
Year: 2025
Volume: 72
5 . 7 0 0
JCR@2023
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ESI Highly Cited Papers on the List: 0 Unfold All
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30 Days PV: 6
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